Custom Inner Trays Guide for Candy & Dates Gift Boxes

Choosing the right Custom Inner Trays is essential for protecting, presenting, and adding value to custom candy boxes and custom dates gift boxes. This guide explains tray materials, structures, and customization tips to help brands and wholesalers select the best inner packaging solution.

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Why Inner Trays Matter in Gift Box Packaging

When customers open premium confectionery packaging, the first visual and tactile impression comes from the inner tray. A well-designed Custom Inner Trays solution does more than hold products—it elevates perceived value and brand positioning.

Key functions include:

• Product Protection – Prevents movement, collision, and deformation during shipping
• Premium Presentation – Creates neat product alignment and luxury appeal
• Portion Organization – Separates flavors, sizes, or varieties
• Food Safety Support – Uses food-grade materials for direct or indirect contact

For custom candy boxes and custom dates gift boxes, inner trays are especially critical because confectionery items are delicate, sticky, or easily misshapen.

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Common Types of Custom Inner Trays

Selecting tray structures depends on product weight, softness, and display goals.

1. Blister Plastic Trays

Blister trays are widely used in custom candy boxes for chocolate, gummies, and sugar confections.

Features:

• Transparent for product visibility
• Moisture-resistant
• Lightweight yet structured
• Suitable for automated packing lines

They are also popular in custom dates gift boxes when brands want customers to see product quality before opening internal seals.

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2. Paper Pulp Trays

Eco-friendly brands often choose molded pulp Custom Inner Trays.

Advantages:

• Biodegradable and recyclable
• Shock-absorbing structure
• Natural texture enhances artisanal positioning
• Cost-effective for bulk orders

Ideal for organic candies or premium Middle Eastern custom dates gift boxes emphasizing sustainability.

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3. EVA Foam Inserts

For luxury rigid packaging, EVA foam trays deliver a high-end unboxing experience.

Highlights:

• Soft cushioning for delicate sweets
• Custom die-cut cavities
• Color customization to match branding
• Excellent for magnetic rigid custom candy boxes

Often used for corporate gifting or festive custom dates gift boxes.

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4. Cardboard / Paperboard Inserts

Folded or die-cut paperboard Custom Inner Trays are versatile and budget-friendly.

Best for:

• Compartment separation
• Lightweight candies
• Layered gift sets
• Windowed custom candy boxes

They balance cost and presentation, making them suitable for wholesale distribution.

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How to Choose the Right Material

Product Weight & Texture

• Soft candies / chocolate → Blister or EVA trays
• Dry dates / nuts → Blister or pulp trays
• Heavy filled dates → Reinforced pulp or foam

Moisture & Oil Resistance

Dates and certain candies release oils or syrup.

Recommended options:

• PET / PVC blister trays
• Laminated pulp trays
• Food-grade coated paper inserts

Sustainability Goals

If your brand promotes eco packaging:

• Molded pulp
• Kraft paperboard
• Compostable bio-plastic trays

Eco-friendly Custom Inner Trays can enhance brand storytelling and compliance in EU markets.

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Structural Design Considerations

Beyond materials, tray structure directly impacts usability and logistics.

Cavity Size & Depth

Each cavity should match product dimensions precisely to prevent shaking. Oversized cavities reduce protection, while undersized ones damage coatings.

Layered Trays

Two-tier or multi-layer Custom Inner Trays maximize capacity in custom dates gift boxes without enlarging box size.

Removable vs Fixed Inserts

• Removable trays – Easier product access
• Fixed trays – Better transport stability

Luxury custom candy boxes often combine both: fixed base + removable top layer.

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Branding Opportunities with Inner Trays

Inner packaging is a branding surface many companies overlook.

Customization options include:

• Hot stamping logos on foam trays
• Printed cavity liners
• Color-matched inserts
• Embossed pulp textures

High-end custom dates gift boxes frequently use gold or burgundy EVA trays to reflect cultural gifting aesthetics.

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Cost Factors in Custom Inner Trays

Understanding cost drivers helps wholesalers optimize budgets.

Main factors:

1. Material type – EVA > Blister > Paperboard > Pulp
2. Tooling / mold fees – Required for blister & pulp
3. Order volume – Higher MOQ lowers unit cost
4. Tray complexity – Multi-layer increases price
5. Food-grade certification – Adds compliance cost

Balancing protection and budget is key when scaling custom candy boxes production.

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Logistics & Shipping Efficiency

Well-designed Custom Inner Trays improve supply chain performance.

Benefits include:

• Higher carton packing density
• Reduced breakage rates
• Better pallet stability
• Lower return costs

For exporters of custom dates gift boxes, this is critical due to long transit times and temperature fluctuations.

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Compliance & Food Safety

When trays contact food directly, certifications matter.

Look for:

• FDA food-grade approval
• EU food contact compliance
• BPA-free plastics
• SGS testing reports

Professional manufacturers of custom candy boxes will provide documentation for global distribution.

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Design Trends in Candy & Dates Gift Packaging

Modern tray design goes beyond functionality.

Trending directions:

• Minimalist cavity layouts
• Transparent lids + blister trays
• Eco pulp + kraft rigid boxes
• Mixed-material layered inserts

Premium custom dates gift boxes increasingly blend tradition with modern luxury aesthetics.

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FAQ: Custom Inner Trays for Gift Boxes

Q1: What is the best tray for chocolate packaging?

Blister plastic Custom Inner Trays are most popular due to visibility, hygiene, and cavity precision.

Q2: Are pulp trays strong enough for dates?

Yes. Molded pulp works well for dry dates, especially when designed with reinforced walls.

Q3: Can inner trays be branded?

Absolutely. EVA foam, paperboard, and even blister trays can feature logos, colors, or printed liners for branded custom candy boxes.

Q4: What is the MOQ for custom trays?

MOQ varies by material:

• Blister / pulp → Mold required, higher MOQ
• Paperboard → Lower MOQ
• EVA foam → Medium MOQ

Q5: Are eco-friendly trays more expensive?

Initially yes, but they add marketing value and help brands meet sustainability regulations, especially in Europe.

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Partner with Yisheng Packaging for Custom Inner Trays

Founded in 2008, Yisheng Packaging is a professional custom packaging box manufacturer with extensive experience in confectionery and gifting industries. We provide fully integrated solutions for Custom Inner Trays, custom candy boxes, and custom dates gift boxes—from structural design and material selection to mass production.

Our customization capabilities include:

• Tray structure engineering
• Food-grade material sourcing
• Luxury rigid box integration
• Eco-friendly packaging options
• OEM & ODM wholesale services

Whether you need premium inserts for festive date gifts or protective trays for chocolate assortments, Yisheng delivers packaging that protects products and enhances brand value.

Contact us today to start your custom gift box project and get a tailored packaging solution.